====== 3d printing issues ====== Back-plane issues on a resin print (the flat “back” side of a box) are super common—and usually come down to suction, orientation, or support strategy. Here’s how to fix it depending on what you’re seeing: ### If the back surface is wavy / sagging - **Cause:** Large flat area parallel to the build plate → suction + poor support - **Fix:** - Tilt the model **20–45°** instead of printing it flat - Avoid any large surface being parallel to the plate - Add **more medium supports** across that back face (not just edges) ### If you get layer lines, ripples, or “elephant skin” - **Cause:** Peel forces + insufficient rigidity during lift - **Fix:** - Increase **lift distance slightly** (e.g. +1–2 mm) - Reduce **lift speed** - Increase **exposure time slightly** for better layer bonding - Check FEP is tight and not worn ### If the back plane has holes or missing patches - **Cause:** Suction failure or supports failing - **Fix:** - Add **drain holes** if it’s a hollow box (critical!) - Thicken walls to at least **1.5–2 mm** - Add internal supports if hollow - Ensure supports connect to the problem area directly ### If it’s rough or has support scars - **Cause:** Supports placed directly on visible surface - **Fix:** - Re-orient so the back face is **not the support side** - Use **lighter supports** + increase density instead of heavy ones - Place supports on edges or hidden faces ### If it looks compressed or distorted - **Cause:** Too much suction force during peel - **Fix:** - Add **vent holes** - Tilt more aggressively - Use **“hollow + holes” instead of solid block** ### General best practices for boxes - Never print a box flat like an FDM print - Tilt + hollow + drain holes is almost always the correct approach - Think in terms of **minimizing cross-sectional area per layer**