This is an old revision of the document!
3d printing issues
Back-plane issues on a resin print (the flat “back” side of a box) are super common—and usually come down to suction, orientation, or support strategy. Here’s how to fix it depending on what you’re seeing:
### If the back surface is wavy / sagging - Cause: Large flat area parallel to the build plate → suction + poor support - Fix:
- Tilt the model 20–45° instead of printing it flat
- Avoid any large surface being parallel to the plate
- Add more medium supports across that back face (not just edges)
### If you get layer lines, ripples, or “elephant skin” - Cause: Peel forces + insufficient rigidity during lift - Fix:
- Increase lift distance slightly (e.g. +1–2 mm)
- Reduce lift speed
- Increase exposure time slightly for better layer bonding
- Check FEP is tight and not worn
### If the back plane has holes or missing patches - Cause: Suction failure or supports failing - Fix:
- Add drain holes if it’s a hollow box (critical!)
- Thicken walls to at least 1.5–2 mm
- Add internal supports if hollow
- Ensure supports connect to the problem area directly
### If it’s rough or has support scars - Cause: Supports placed directly on visible surface - Fix:
- Re-orient so the back face is not the support side
- Use lighter supports + increase density instead of heavy ones
- Place supports on edges or hidden faces
### If it looks compressed or distorted - Cause: Too much suction force during peel - Fix:
- Add vent holes
- Tilt more aggressively
- Use “hollow + holes” instead of solid block
### General best practices for boxes - Never print a box flat like an FDM print - Tilt + hollow + drain holes is almost always the correct approach - Think in terms of minimizing cross-sectional area per layer
If you want, send a photo or your slicer orientation and I’ll pinpoint exactly what’s going wrong 👍
